Acclimatization: Safely Introducing New Workers to Hot Environments
New employees are most vulnerable to heat stress especially during their first week. Whether in construction, manufacturing, agriculture, or kitchens, exposing acclimated workers to heat too quickly can lead to serious heat-related illness or even death.
Acclimatization for New Workers: Preventing Heat Stress
New employees are particularly vulnerable to heat stress, especially during their first week on the job. Whether in construction, manufacturing, agriculture, or kitchens, exposing acclimated workers to heat too quickly can lead to serious heat-related illnesses or even death. Protecting workers during this critical acclimatization period is essential for their well-being and the organization’s productivity.
Acclimatization is the body’s natural ability to adapt to heat exposure over time. Without proper acclimatization, workers may struggle with regulating their body temperature, leading to heat stress, dehydration, and potentially life-threatening conditions such as heat stroke or heat exhaustion.
What is Acclimatization?
Acclimatization is the gradual process by which the body adjusts to increased environmental heat. During this process, the body becomes better at:
Sweating efficiently to cool down.
Stabilizing core temperature to prevent overheating.
Maintaining energy and performance even in high heat conditions.
Lowering the risk of heat stroke and fatigue by improving tolerance to heat stress.
Typically, it takes 7 to 14 days of gradually increasing exposure to heat for the body to improve these abilities. Without this adjustment, workers are more likely to suffer from heat-related illnesses as their bodies can’t keep up with the increased temperature stress.
How to Build an Effective Acclimatization Program?
1. Start Slow for New Workers
When introducing new workers to a hot environment, begin with 20–50% of their normal workload on Day 1. Gradually increase exposure by no more than 20% each day to give their body time to adjust.
Example: If a worker is expected to work for 8 hours in high heat, begin with 1-2 hours on Day 1 and increase the exposure each day.
2. Monitor Closely
Supervisors should closely monitor new workers, particularly during the first 3 days, for signs of fatigue, dizziness, nausea, confusion, or excessive sweating. These are early signs of heat stress.
Example: Designate a supervisor or team lead to monitor workers’ well-being, especially in the first week.
3. Train Before the Heat Hits
Pre-season training should cover heat stress symptoms, hydration practices, and emergency response procedures. It’s essential that new hires understand how to recognize the signs of heat exhaustion and heat stroke and how to act quickly.
Example: Provide a detailed heat stress training session during orientation to ensure all workers are well-informed about how to protect themselves.
4. Use Buddy Systems
Pair new workers with experienced employees who are trained to spot early warning signs of heat-related illnesses. This ensures there is a safety net for the new worker to identify problems early and take corrective actions.
Example: Experienced workers can help new hires by reminding them to stay hydrated and encouraging rest breaks.
5. Re-Acclimatize Returning Workers
Workers returning after a vacation, illness, or long absence should also undergo a gradual re-acclimatization process. Their tolerance to heat may have decreased during their time away, so they should gradually build up to full exposure.
Example: A worker returning from a 2-week vacation should begin with shorter exposure periods, similar to a new hire.
Quick Acclimatization Tips
To help new workers adjust to the heat safely, here are some additional tips:
Provide extra water breaks during the first week to prevent dehydration.
Use shaded rest areas for cool-down periods to prevent heat buildup.
Keep records of heat training for all new hires to ensure everyone is informed and protected.
Adjust workload based on the heat index, not just temperature. Consider factors like humidity and wind speed, which affect heat stress.
Invest in a Safer Start
Acclimatization programs don’t have to be costly, but they can save lives. Instead of throwing new workers into the heat without preparation, a structured acclimatization plan allows them to build heat tolerance gradually, ensuring they succeed safely and effectively. Providing the support they need at the beginning of their work experience not only protects their health but also improves employee morale and productivity.

